How to Order a Hot Tub Cover (Step-by-Step Guide)
How to Order a Hot Tub Cover (Step-by-Step Guide)
Ordering a replacement hot tub cover is simple when you know exactly what information is required. This guide walks you through the process so you can order the correct cover the first time.
Step 1: Measure the Spa — Not the Old Cover
Always measure the spa itself, not the old cover.
Covers shrink, sag, and distort over time. Measuring the old cover often leads to ordering the wrong size.
You will need:
• Length and width (outer edge to outer edge, in inches)
• Corner type (rounded radius or cut corners)
• Skirt length (the vertical drop that hangs down the side)
For detailed instructions, visit our How to Measure a Spa guide.
Step 2: Choose Your Color
We offer 16 vinyl color options, all with built-in UV protection to help prevent fading and cracking.
Color selection is primarily aesthetic. Performance remains the same across all color choices.
Step 3: Select Foam Thickness
Foam thickness refers to the height and taper (slope) of the core.
Most covers we sell use a 4″ x 2″ tapered design:
• 4 inches thick at the center
• Tapers to 2 inches at the edge
• Full 2″ slope for proper water runoff
The taper is critical. Without proper slope, water puddles on top, which adds weight and shortens the life of the cover.
Step 4: Choose Foam Density
Foam density affects insulation value, strength, and longevity.
1.0 lb Density (Standard)
• Lightest option
• Recommended for warm climates
• Common for most Southern California portable spas
1.5 lb Density (Deluxe)
• Increased insulation
• Balanced weight and strength
• Popular upgrade for improved energy efficiency
2.0 lb Density (Heavy Duty)
• Highest insulation value
• Recommended for colder climates or snow exposure
• Standard for in-ground spa applications
Super Foam (5″ x 3″)
• 25% thicker core
• Increased structural strength
• Ideal for extreme conditions or heavy load scenarios
• Heavier than 4″ x 2″ options
Choose based on your climate, how the spa is used, and whether you have a cover lifter.
Step 5: Ready to Order
For spas up to 96″, you can order online directly.
For oversized or free-form spas, call 949-496-2883 for a quote and assistance with measurements.
A properly measured and correctly selected cover will:
• Keep heat in
• Reduce energy costs
• Prevent debris and evaporation
• Improve safety when locked
• Extend the life of your spa
If you have questions, call and ask for Chris. We’re happy to walk you through the process and make sure your order is correct.
